What are the advantages of the gantry machining center?

Release time:

2023-12-11 09:13

The scope of the gantry machining center is very wide, so now it can also process parts that cannot be processed or are difficult to process by conventional three axes, and the five-axis machining center involves a wide range of industries. In this way, it can naturally be automatically converted according to the swing length of the spindle and the mechanical coordinates of the rotating table. Therefore, when programming, it only needs to consider the coordinates of the workpiece, not the swing length of the spindle and the position of the rotating table.
Gantry machining center can make the tool in the cutting state, improve the cutting conditions. As the tool moves toward the top or edge of the workpiece, the cutting condition gradually deteriorates. In order to maintain the cutting state, it is also necessary to rotate the table. However, if you want to completely process an irregular surface, please rotate the table several times in different directions. Therefore, if you use it, then the Anglican will naturally effectively avoid the interference of the knife. For the impellers, blades, integral bladed discs and other parts used in the aerospace field, due to interference, three-axis equipment cannot meet the process requirements and can meet the requirements of five-axis machine tools. At the same time, five-axis machine tools can also use shorter tools, which can improve the rigidity of the system, reduce the number of tools, and avoid the production of special tools. Of course, this can reduce the amount of clamping, and can complete the processing of five surfaces at a time. The gantry machining center adopts a five-axis machining center, which reduces the reference error and improves the machining accuracy. In practice, as long as a clamping, can better guarantee the machining accuracy. At the same time, due to the shortening of the process chain and the reduction of the number of equipment, the tooling, workshop area and equipment maintenance costs of the gantry machining center are also reduced accordingly. Fewer fixtures, less plant area and less maintenance costs can be used to complete more efficient and high-quality processing.
The processing quality and efficiency of the gantry machining center have been improved. Five-axis machine tools can use the side of the tool to improve processing efficiency. Of course, shortening the production process and simplifying production management are still very good. The whole process of Haitian five-axis gantry machining center shortens the production process chain and simplifies production management and production planning. The more complex the workpiece, the more obvious its advantages over traditional decentralized production processes. In fact, the gantry machining center is now a new type of production and processing technology. Its main task is to customize the production and processing process, that is, to convert the original manual production work into software programming, so that the whole process of the gantry machining center can be produced and processed. Now, the processing process parameters and offset data information are converted into the process flow, which can be used to operate the production and processing of CNC lathes. The production process of gantry CNC lathes is basically the same as that of ordinary CNC lathes in working principle, but the whole process of CNC lathe processing is mechanical automation. High machining accuracy and stable quality. The accuracy of production and processing specifications is between 0.005 and 0.01mm, which is not affected by the complexity of parts. Since most of the actual operations are automatically realized by the equipment, human factors are eliminated and the consistency of a large number of part sizes is improved.